Shanthi Gears

Shanthi Gears “Foundry Division” is a premium quality Ferrous and Centrifugal Nonferrous casting manufacturer in INDIA. The Foundry is Integrated Management System (ISO 9001:2015, ISO 14001:2015 & BS OHSAS 18001:2007) certified. It produces Machined, un-machined S.G.Iron, Grey Iron castings from 1 Kg to 1.5 ton single piece weight and also produces Phosphor Bronze, Aluminium Bronze, Leaded Bronze and Copper alloy castings through Centrifugal, Gravity Die and Hand moulding casting process.

Facilities
Melting
750KW Medium Frequency Induction melting furnaces with 1500 Kgs, 1000 Kgs, 500 Kgs & 300 Kgs capacity crucibles

Moulding
DISA green sand moulding line ARPA 300, 450 and 900.
Fully Mechanised BMD Sand Plant 20 Tons / hr mixing capacity
No bake (Two Part Resin moulding system) – JKF continuous sand mixer (10 tons / hr) with fully automatic sand reclamation plant along with mould movement system

Fettling
Table Type Shot-blasting, Tum blast, Hanger type Shot blasting machines are available In house fettling and grinding facility

Inspection & Quality
Spectro Max – 28 Element spectrometer
A sophisticated laboratory with all the necessary checking and inspection equipment like Microscope, UTM, Impact Test, Image Analyser, Sand Tester, Hardness Testers etc.
MPI, UT, DP in-house and RT out source

Heat Treatment
Annealing
Hardening
Stress Relieving
Normalizing
Tempering

Non-Ferrous Castings
1 no. of Inductotherm make Induction melting furnace 75 KW 150 Kgs
1 no. of Inductotherm make Induction melting furnace 250 KW 500 Kgs
Aluminium Gravity die casting
In-House Machining Facility
CNC, VMC, HMC, VTL with all inspection facilities.